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Some rollover test methods, which impose a touchdown condition on a test vehicle, have been developed to study vehicle crashworthiness and occupant protection in rollover crashes. In ground-tripped rollover crashes, speed, steering maneuver, braking, vehicle inertial and geometric properties, topographical and road design characteristics, and soil type can all affect vehicle touchdown conditions. It is presumed that while there may be numerous possible combinations of kinematic metrics (velocity components and orientation) at touchdown, there are also numerous combinations of metrics that are not likely to occur in rollover crashes. To determine a realistic set of touchdown conditions to be used in a vehicle rollover crash test, a lateral deceleration sled-based non-destructive rollover initiation test system (RITS) with a fully programmable deceleration pulse is in development.

The goal of this study was to evaluate the biofidelity of the three computational surrogates (GHBMC model, WorldSID model, and the FTSS ES-2re model) under the side impact rigid wall sled test condition. The responses of the three computational surrogates were compared to those of post mortem human surrogate (PMHS) and objectively evaluated using the correlation and analysis (CORA) rating method. Among the three computational surrogates, the GHBMC model showed the best biofidelity based on the CORA rating score (GHBMC =0.65, WorldSID =0.57, FTSS ES-2re =0.58). In general, the response of the pelvis of all the models showed a good correlation with the PMHS response, while the response of the shoulder and the lower extremity did not. In terms of fracture prediction, the GHBMC model overestimated bone fracture.

Liver injuries can be significant in vehicle crashes. In this study, the liver anatomy was quantified in both adult and pediatric populations as a function of gender and age. Five anatomical liver measurements were determined using CT scans of 260 normal livers. These measurements include the area and volume, and the length, width, and girth of the liver (IRB HUM00041441). To characterize geometrical shape, an inscribed sphere and circumscribed ellipsoid were fitted on the measurements. In the pediatric population the liver area and volume continuously increased with age. When normalized by patient weight, volume measurements show a decrease in volume with age, suggesting that the liver occupies a smaller proportion of the body with age. In the adult population, liver measurements varied with gender. The superior and inferior locations of the liver were also recorded with respect to the spine. The lower portion was at the L3 in small children and at L2 as children approached puberty.

In far-side impacts, head contact with interior components is a key injury mechanism. Restraint characteristics have a pronounced influence on head motion and injury risk. This study performed a parametric examination of restraint, positioning, and collision factors affecting shoulder belt retention and occupant kinematics in far-side lateral and oblique sled tests with post mortem human subjects (PMHS). Seven PMHS were subjected to repeated tests varying the D-ring position, arm position, pelvis restraint, pre-tensioning, and impact severity. Each PMHS was subjected to four low-severity tests (6.6 g sled acceleration pulse) in which the restraint or position parameters were varied and then a single higher-severity test (14 g) with a chosen restraint configuration (total of 36 tests). Three PMHS were tested in a purely lateral (90° from frontal) impact direction; 4 were tested in an oblique impact (60° from frontal). All subjects were restrained by a 3-point seatbelt.

The front rail, as one main energy absorption component of vehicle front structures, should present steady progressive collapse along its axis and avoid bending collapse during the front oblique impact, but when the angle of loading direction is larger than some critical angle, it will appear bending collapse causing reduced capability of crash energy absorption. This paper is concerned with crashworthiness design of the front rail on a vehicle chassis frame structure considering uncertain crash directions. The objective is to improve the crash direction adaptability of the front rail, without deteriorating the vehicle's crashworthiness performance. Magic Cube (MQ) approach, a systematic design approach, is conducted to analyze the design problem. By applying Space Decomposition of MQ, an equivalent model of the vehicle chassis frame is generated, which simplifies the design problem.

The objective of this study was to determine region-specific deflection responses of the WorldSID and ES2-re devices under pure lateral and oblique side impact loading. A modular, anthropometry-specific load wall was used. It consisted of the Shoulder, Thorax, Abdomen, superior Pelvis, and inferior Pelvis plates, termed the STAPP load wall design. The two devices were positioned upright on the platform of a bench seat, and sled tests were conducted at 3.4, 6.7, and 7.5 m/s. Two chestbands were used on each dummy at the thoracic and abdominal regions. Internal sensors were also used. Effective peak deflections were obtained from the chestband contours. Based on the preselected lateral-most point/location on the pretest contour, “internal sensor-type” peak deflections were also obtained using chestband contours. In addition, peak deflection data were obtained from internal sensor records.

The purpose of the study was to identify all small overlap impacts using published coded NASS-CDS data. Three sets of criteria were used: CDC measurements; crush profiles for frontal impacts; and crush profiles for oblique side impacts to the fender component. All criteria were applied to passenger and non-passenger cars and their different vehicle class sizes. Data were analyzed based on fatalities and different levels of MAIS trauma. The overall data set based on CDC codes for 2005 to 2008 NASS-CDS data had 9,206 MAIS=0; 13,522 MAIS=1-2; 3,600 MAIS=3-6; 1,092 MAIS=7; and 961 fatal cases. For the weighted ensemble, these data were: 5,800,295; 4,324,773; 269,042; 219,481; and 44,906 cases, respectively. However, these cases reduced to 1071, 1468, 364, 82, and 87 raw cases with the application of the CDC criteria for frontal impacts.

Digital human models (DHM) are now widely used to assess worker tasks as part of manufacturing simulation. With current DHM software, the simulation engineer or ergonomist usually makes a manual estimate of the likely worker standing location with respect to the work task. In a small number of cases, the worker standing location is determined through physical testing with one or a few workers. Motion capture technology is sometimes used to aid in quantitative analysis of the resulting posture. Previous research has demonstrated the sensitivity of work task assessment using DHM to the accuracy of the posture prediction. This paper expands on that work by demonstrating the need for a method and model to accurately predict worker standing location. The effect of standing location on work task posture and the resulting assessment is documented through three case studies using the Siemens Jack DHM software.

Fatalities resulting from vehicle rollover events account for over one-third of all U.S. motor vehicle occupant fatalities. While a great deal of research has been directed towards the rollover problem, few studies have attempted to determine the sensitivity of occupant injury risk to variations in the vehicle (roof strength), crash (kinematic conditions at roof-to-ground contact), and occupant (anthropometry, position and posture) parameters that define the conditions of the crash. A two-part computational study was developed to examine the sensitivity of injury risk to changes in these parameters. The first part of this study, the Crash Parameter Sensitivity Study (CPSS), demonstrated the influence of parameters describing the vehicle and the crash on vehicle response using LS-DYNA finite element (FE) simulations.

More than half of occupant lower extremity (LEX) injuries due to automotive frontal crashes are in the knee-thigh-hip (KTH) complex. To design the injury countermeasures for the occupant LEX, first the biomechanical and injury responses of the occupant LEX components during automotive frontal crashes should be known. The objective of this study is to develop a detailed biofidelic occupant LEX Finite Element (FE) model based on the component surfaces reconstructed from the medical image data of a 50th percentile male volunteer in a sitting posture. Both volumetric (unstructured) and structural mesh methods were used to generate the solid elements (mostly hexahedral type) to enhance the model simulation accuracy. The FE model includes the femur, tibia, fibula, patella, cartilage, ligaments, menisci, patella tendon, flesh, muscle, and skin. The constitutive material models and their corresponding parameters were defined based on literature data.

The THOR-NT dummy has been developed and continuously improved by NHTSA to provide automotive manufacturers an advanced tool that can be used to assess the injury risk of vehicle occupants in crash tests. With the recent improvements of finite element (FE) technology and the increase of computational power, a validated FE model of THOR may provide an efficient tool for the design optimization of vehicles and their restraint systems. The main goal of this study was to improve biofidelity of a head-neck FE model of THOR-NT dummy. A three-dimensional FE model of the head and neck was developed in LS-Dyna based on the drawings of the THOR dummy. The material properties of deformable parts and the joints properties between rigid parts were assigned initially based on data found in the literature, and then calibrated using optimization techniques.

The NASS-CDS (1998-2008) and CIREN datasets were analyzed to identify factors contributing to abdominal injury in crash environments where belt use and airbag deployment are common. In frontal impacts, the percentage of occupants sustaining abdominal injury is three times higher for unbelted compared to belted front-row adult occupants (p≺0.0001) at both AIS2+ and AIS3+ injury levels. Airbag deployment does not substantially affect the percentage of occupants who sustain abdominal injuries in frontal impacts (p=0.6171), while belt use reduces the percentage of occupants sustaining abdominal injury in both nearside and farside crashes (p≺0.0001). Right-front passengers in right-side impacts have the highest risk (1.91%) of AIS 3+ abdominal injury (p=0.03). The percentage of occupants with AIS 3+ abdominal injuries does not vary with age for frontal, nearside, or farside impacts.

This study characterized thoracoabdominal response to posterolateral loading from a seat-mounted side airbag. Seven unembalmed post-mortem human subjects were exposed to ten airbag deployments. Subjects were positioned such that the deploying airbag first contacted the posterolateral thorax between T6 and L1 while stationary (n = 3 x 2 aspects) or while subjected to left lateral sled impact at ΔV = 6.7 m/s (n = 4). Chestband contours were analyzed to quantify deformation direction in the thoracic x-y plane (zero degrees indicating anterior and 180° indicating posterior), magnitude, rate, and viscous response. Skeletal injuries were consistent with posterolateral contact; visceral injuries consisted of renal (n = 1) or splenic (n = 3) lacerations. Deformation direction was transient during sled impact, progressing from 122 ± 5° at deformation onset to 90° following maximum deflection. Angles from stationary subjects progressed from 141 ± 9° to 120°.

The objective of the current study was to provide a comprehensive characterization of human biomechanical response to whole-body, lateral impact. Three approximately 50th-percentile adult male PMHS were subjected to right-side pure lateral impacts at 4.3 ± 0.1 m/s using a rigid wall mounted to a rail-mounted sled. Each subject was positioned on a rigid seat and held stationary by a system of tethers until immediately prior to being impacted by the moving wall with 100 mm pelvic offset. Displacement data were obtained using an optoelectronic stereophotogrammetric system that was used to track the 3D motions of the impacting wall sled; seat sled, and reflective targets secured to the head, spine, extremities, ribcage, and shoulder complex of each subject. Kinematic data were also recorded using 3-axis accelerometer cubes secured to the head, pelvis, and spine at the levels of T1, T6, T11, and L3. Chest deformation in the transverse plane was recorded using a single chestband.

Lower cervical spine injuries are more common in survivors of motor vehicle crashes sustaining neck trauma. Injury criteria are determined using upper neck loads in dummies although a lower neck load cell exists. Due to a paucity of lower neck data from post mortem human subject (PMHS) studies, this research was designed to determine the head-neck biomechanics with a focus on lower neck metrics and injuries. Sixteen frontal impact tests were conducted using five belted PMHS. Instrumentation consisted of a pyramid-shaped nine accelerometer package on the head, tri-axial accelerometer on T1, and uniaxial accelerometer on the sled. Three-dimensional kinematics of the head-neck complex were obtained using a 20-camera high-speed motion analysis system. Testing sequence was: low (3.6 m/s), medium (6.9 m/s), repeat low, and high (15.8 m/s) velocities. Trauma evaluations were made between tests. Testing was terminated upon confirmation of injuries.

This study evaluated the response of restrained post-mortem human subjects (PMHS) in 40 km/h frontal sled tests. Eight male PMHS were restrained on a rigid planar seat by a custom 3-point shoulder and lap belt. A video motion tracking system measured three-dimensional trajectories of multiple skeletal sites on the torso allowing quantification of ribcage deformation. Anterior and superior displacement of the lower ribcage may have contributed to sternal fractures occurring early in the event, at displacement levels below those typically considered injurious, suggesting that fracture risk is not fully described by traditional definitions of chest deformation. The methodology presented here produced novel kinematic data that will be useful in developing biofidelic human models.

The likelihood of a front seat occupant sustaining a femoral shaft fracture in a frontal crash has traditionally been assessed by an injury criterion relying solely on the axial force in the femur. However, recently published analyses of real-world data indicate that femoral shaft fracture occurs at axial loads levels below those found experimentally. One hypothesis attempting to explain this discrepancy suggests that femoral shaft fracture tends to occur as a result of combined axial compression and applied bending. The current study aims to evaluate this hypothesis by investigating how these two loading components interact. Femoral shafts harvested from human cadavers were loaded to failure in axial compression, sagittal plane bending, and combined axial compression and sagittal plane bending.

In a previous study, the authors reported on the development of a finite-element model of the midsize male pelvis and lower extremities with lower-extremity musculature that was validated using PMHS knee-impact response data. Knee-impact simulations with this model were performed using forces from four muscles in the lower extremities associated with two-foot bracing reported in the literature to provide preliminary estimates of the effects of lower-extremity muscle activation on knee-thigh-hip injury potential in frontal impacts. The current study addresses a major limitation of these preliminary simulations by using the AnyBody three-dimensional musculoskeletal model to estimate muscle forces produced in 35 muscles in each lower extremity during emergency one-foot braking.

Injury assessment reference values (IARV) predicting neck injuries are currently not available for side facing seated aircraft passengers in crash conditions. The aircraft impact scenario results in inertial loading of the head and neck, a condition known to be inherently different from common automotive side impact conditions as crash pulse and seating configurations are different. The objective of this study is to develop these IARV for the European Side Impact Dummy-2 (ES-2) previously selected by the US-FAA as the most suitable ATD for evaluating side facing aircraft seats. The development of the IARV is an extended analysis of previously published PMHS neck loads by identifying the most likely injury scenarios, comparing head-neck kinematics and neck loads of the ES2 versus PMHS, and development of injury risk curves for the ES2. The ES2 showed a similar kinematic response as the PMHS, particularly during the loading phase.

Rear seat adult occupant protection is receiving increased attention from the automotive safety community. Recent anthropomorphic test device (ATD) studies have suggested that it may be possible to improve kinematics and reduce injuries to rear seat occupants in frontal collisions by incorporating shoulder-belt force-limiting and pretensioning (FL+PT) technologies into rear seat 3-point belt restraints. This study seeks to further investigate the feasibility and potential kinematic benefits of a FL+PT rear seat, 3-point belt restraint system in a series of 48 kmh frontal impact sled tests (20 g, 80 ms sled acceleration pulse) performed with post mortem human surrogates (PMHS). Three PMHS were tested with a 3-point belt restraint with a progressive (two-stage) force limiting and pretensioning retractor in a sled buck representing the rear seat occupant environment of a 2004 mid-sized sedan.